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clutch swap 9 years 6 months ago #4780

  • KZQ
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candp wrote: hay bill got all the kawa tools 1671,1039,and 305 105.00 shipped i am going in!


That's great candp,
How about posting some pics of your progress?

Bill
1947 Indian Chief, 1968 BSA Shooting Star, 1970 BSA 650 Lightning, 1974 Kawasaki W3, 1976 KZ900 A4, 1979 KZ750 B4, 1979 KZ750 B4 Trike, 1980 KZ550, 1981 KZ1300, 1982 KZ1100 Spectre, 1985 Kawasaki ZN1300, 1987 Yamaha Trail Way, 2000 Honda Valkyrie Tourer, 1981 GL 1100, 2009 Yamaha RoadLiner S

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clutch swap 9 years 6 months ago #4934

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hay bill on the 84 voyager the counter shaft sprocket/gear comes out with basket-same with the 79-80 but the sprocket/gear looks larger on the 79-80 as well 84 looks extended.will i need to press in 84 to earlier basket?thks

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clutch swap 9 years 6 months ago #4937

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Hi candp,

I'm not following you. The clutch housing is NOT integral with the secondary shaft. Page 88 of the FSM suggests that three 8mm by 1.25 bolts 50 mm long be used to pull the clutch housing off of the secondary shaft.

You said: "...the counter shaft sprocket/gear comes out with basket...". There is a set of splines on the outer hub. By sprocket/gear are you referring to the splines on the outer hub?




While I've never swapped a nine plate clutch for a seven plate clutch, it's my understanding that they're interchangeable except for the deeper case cover.




Bill
1947 Indian Chief, 1968 BSA Shooting Star, 1970 BSA 650 Lightning, 1974 Kawasaki W3, 1976 KZ900 A4, 1979 KZ750 B4, 1979 KZ750 B4 Trike, 1980 KZ550, 1981 KZ1300, 1982 KZ1100 Spectre, 1985 Kawasaki ZN1300, 1987 Yamaha Trail Way, 2000 Honda Valkyrie Tourer, 1981 GL 1100, 2009 Yamaha RoadLiner S
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clutch swap 9 years 6 months ago #4943

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got it!whew!thks...still looking for service manual for 84 voyager.clutch in the kitchen?priceless!!!!!c

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clutch swap 9 years 6 months ago #4991

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hay bill made the swap,got some questions on the springs that 87 inch pounds?run the bolt and washer down tight then quarter turn?help!!

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clutch swap 9 years 6 months ago #4996

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CandP,
Sorry, I just saw your post this morning. I'll look at the manual this evening after work.

Bill
1947 Indian Chief, 1968 BSA Shooting Star, 1970 BSA 650 Lightning, 1974 Kawasaki W3, 1976 KZ900 A4, 1979 KZ750 B4, 1979 KZ750 B4 Trike, 1980 KZ550, 1981 KZ1300, 1982 KZ1100 Spectre, 1985 Kawasaki ZN1300, 1987 Yamaha Trail Way, 2000 Honda Valkyrie Tourer, 1981 GL 1100, 2009 Yamaha RoadLiner S

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